The method suits inspection of slabs, walls, decks and structures suspected of having internal voids or delamination. This article explains the principle, the thickness calculation, the field procedure, how to read the frequency spectrum, and the limitations.
How does Impact Echo work?
Impact Echo relies on the reflection of stress waves. When the concrete surface is tapped with a small impactor, a stress wave travels into the concrete. The wave bounces back and forth between the top and bottom surfaces (or a void/delamination), setting up resonance at a particular frequency.
A sensor placed near the impact point picks up the vibration, which is analyzed into a frequency spectrum. This resonant frequency is related to the depth of the reflector: if the wave reflects from the bottom surface, it gives the thickness; if it reflects from a shallower void, the frequency rises, indicating a defect.
How does Impact Echo calculate thickness?
Thickness is calculated from the wave velocity in the concrete and the resonant frequency, using the relationship
For example, a wave velocity of 4,000 m/s and a peak frequency of 10 kHz give a thickness of 0.20 m. So before calculating, you need the wave velocity in that concrete, obtained by calibrating at a point of known thickness or by measuring the surface wave velocity as described in ASTM C1383; in the latter case a factor β ≈ 0.96 is applied for slabs. If the calculated value is less than the actual thickness, a reflector such as a void or delamination lies shallower than the bottom surface.
The figures below simulate an Impact Echo test as a 2D section comparing the frequency spectrum at a sound concrete point with a point over a void, plus a 3D model of scanning a slab on a grid of test points to produce a results map.
What are the steps of an Impact Echo test on site?
The field test has 5 steps, from laying out the grid to confirmatory coring only at anomalous points.
- Lay out a grid of test points on the concrete surface — grid spacing depends on the size of defect to be detected and the total area. The surface must be clean and smooth enough for the sensor to sit firmly.
- Tap and read the spectrum point by point — repeat the tap until a clear, repeatable peak frequency is obtained, then record the value.
- Calibrate the wave velocity Cp — test at a point of known actual thickness, such as a slab edge, an opening or an existing core hole, to convert the frequency at every point into thickness.
- Map thickness/frequency — points whose peak frequency differs from the rest are suspect areas.
- Confirm anomalies — drill a Concrete Core Test at selected points before concluding.
How do you read the frequency spectrum?
The spectrum is read from the position of the dominant frequency peak, compared with the peak at points where the concrete is sound.
- A single clear peak at the full-thickness frequency (fT) — the wave reflects from the bottom surface; the concrete is continuous through its thickness.
- Peak shifted to a higher frequency (fd) — there is a reflector shallower than the bottom surface; a void or delamination at depth d is suspected.
- No clear peak or multiple peaks — may be caused by dense reinforcement, member edges or a rough surface; retest and have a specialist interpret the results.
What can Impact Echo detect?
Impact Echo can be used to measure thickness and find internal defects in plate-like members, as follows
- Measuring the thickness of slabs, walls or decks when only one side is accessible
- Detecting voids and delamination inside concrete
- Checking bond between concrete layers (e.g. topping slabs)
- Assessing grout completeness in post-tensioning ducts (on some jobs)
Note that ASTM C1383 is the standard specifically for measuring concrete plate thickness; finding voids and delamination uses the same principle, with interpretation following ACI PRC-228.2.
How does Impact Echo differ from UPV?
Impact Echo analyzes the frequency of waves reflected from one surface, whereas a UPV Test measures the velocity of waves traveling through the concrete between two transducers.
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| Topic | Impact Echo | UPV |
|---|---|---|
| Access | One side is enough | Most accurate with two opposite sides |
| Key strength | Thickness / voids | Uniformity / internal quality |
| Principle | Stress wave + resonant frequency | Wave velocity through the concrete |
| Suitable members | Slabs, walls, decks | Columns, beams, walls accessible from both sides |
| Data needed beforehand | Wave velocity Cp of that concrete | Distance between transducers |
| Standard | ASTM C1383 | ASTM C597 |
Impact Echo excels at measuring thickness and finding voids in slabs when only one side is accessible, while UPV excels at assessing quality and uniformity. Engineers choose based on the objective and often use the two together.
What are the limitations of Impact Echo?
The main limitation is that interpretation requires a specialist, because frequency spectra in real structures are often complex. Points to be aware of:
- Dense reinforcement or irregular geometry — produces multiple frequency peaks, making reading harder.
- The wave velocity of that concrete must be known — if the velocity used is off, the calculated thickness will be off too.
- Best suited to plate-like structures — members with complex shapes, or columns and beams with small cross-sections, give spectra that are harder to interpret.
- It is a point test — each reading reflects only the condition below the impact point, so large areas must be tested on a grid.
In practice, engineers often pair Impact Echo with GPR or UPV to confirm rebar locations and concrete quality, and take core tests at selected points when confirmation with actual values is needed.
SPN Soil Engineering is preparing to offer void detection and concrete thickness measurement by Impact Echo. In the meantime, we carry out non-destructive structural testing (NDT) by UPV, rebound hammer, GPR and core testing, with reports certified by a civil engineer holding a professional engineering license (COE), signed and with registration number. Contact us for a free quotation within 24 hours.